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Friday, April 26, 2024
rally

Team C TM4 Build – Rear Suspension

Team C TM4 Build – Rear Suspension

The Build – Part 8
We just finished assembling the front suspension, now it’s time to move on to the rear suspension.

Team C TM4 Buggy Build Step 76
Let’s start by pressing a 5×13 and a 5×10 bearing into each rear hub. The hubs are the same so it doesn’t matter which side they go on.

Team C TM4 Buggy Build Step 77
Take your pre-assembled, 62mm axles and slide them through the rear hubs. Add the axle pin followed by the wheel hex. Pinch the wheel hex to the axle with the M2x5 screw.

Team C TM4 Buggy Build Step 78
You’ll see the rear arms are ‘gull-winged’, so they’ll only attach in one direction. Take a 3x10mm setscrew from the anti-roll bar bag and insert it into the droop hole (similar fashion as the front arms). Drop the 3x8mm setscrews we were going to use here in the anti-roll bar bag.

Team C TM4 Buggy Build Step 79
Find the rear, outer hinge pins. You’ll see the same recess in these that were in the front ones, just a little different positioning.

Team C TM4 Buggy Build Step 80
Slide the hinge pin through the rear suspension arm, a wheelbase shim, the rear hub and a second wheelbase shim. This is the standard wheelbase setting for the TM4. Flip the arm over and insert a M3x3 setscrew into the hole to capture the hinge pin. Do not overtighten.

Team C TM4 Buggy Build Step 81
Here is what you pair of assembled rear suspension arms should look like.

Team C TM4 Buggy Build Step 82
Like the front, the rear arm mounts use inserts to control anti-squat, roll center and rear toe. Grab a 0° round insert and a 1° square insert.

Team C TM4 Buggy Build Step 83
Press the 0° inserts into the RF arm mount.

Team C TM4 Buggy Build Step 84
Slide the long, inner hinge pin through the suspension arm and into the 0° arm mount. Note the direction of the suspension arm; the shock mounting holes face the front of the car.

Team C TM4 Buggy Build Step 85
Press the 1° square inserts into the RR arm mount, making sure the single ‘pip’ is towards the outside.

Team C TM4 Buggy Build Step 86
Slide the RR arm mount over the rear hinge pins and screw into place.

Team C TM4 Buggy Build Step 87
Insert a long ball stud in the middle hole in the rear hub and the middle hole in the shock tower.

Team C TM4 Buggy Build Step 88
Key the CVD to the outdrive and pop the rear camber links you’ve already built onto the TM4.

Team C TM4 Buggy Build Step 89
Build 4 anti-roll bar links. You will be using the 4 M3x8 setscrews that used to be the droop screws. You’ll see they work much better here.

Team C TM4 Buggy Build Step 90
Pop the anti-roll bar links onto the balls on the front suspension arms. I’ve popped the front camber link off so you can see the attachment point better. It’s not necessary to do this to connect it. Note which direction the aluminum ballstud is facing.

Team C TM4 Buggy Build Step 91
Slide the 1.2mm anti-roll bar into the links and secure with the M3x3 setscrew. Set the anti-roll bara into the groove (notated by the arrow).

Team C TM4 Buggy Build Step 92
Attach the anti-roll bar cover. Insert and tighten down the pair of M3x3 setscrews into the cover, only enough to barely make contact with the bar. You don’t want to pinch the bar, only remove the forward/backward play.

Team C TM4 Buggy Build Step 93
Using the same method as the front, attach the rear anti-roll bar. You’ll notice a tag on mine that says 1.1. This is different than the manual which states a 1.2mm bar. The 1.1 could go on the front or rear, I’m starting off with it on the rear.

Suspension complete. Time to build and bolt up the shocks!

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